Concrete mixing plant

A complete concrete mixing plant consists of five major systems: the mixing system, batching system, loading system, control system, and cement silo.

Mixing System

The concrete batching plant's mixing system comprises a forced mixer consisting of a motor, belt, reducer, agitator, and lifting device. During operation, the motor drives a two-stage gear reducer, which, via two split gears, drives two horizontal agitator shafts in opposite directions and at constant speeds.

Batching System

The concrete batching plant's batching system uses a PLD series concrete batcher, which consists of a feeding mechanism, a weighing system, and an electrical control system. The weighing method uses a three-point sensor for accurate measurement.

Loading System

1. Bucket Loading: Advantages include a small footprint and reduced land use.

2. Belt Loading: This highly efficient continuous conveying system offers advantages such as long conveying distances, high throughput, continuous conveying, and low failure rates. Furthermore, it is reliable, quiet, and easily automated.

Control System

The concrete batching plant's control system utilizes a computerized system that allows for both automatic and manual operation, making it easy to operate and master. A dynamic panel display clearly shows the operating status of each component and allows for the storage and printing of reports.

Cement Silo

1. The slab-type cement silo addresses challenges such as difficult export loading, on-site barreling, on-site transshipment, and transportation requiring additional height or width. All cement silos comply with industry standards. The discharge height can be customized based on the associated equipment model and customer site requirements.

2. The integrated vertical cement silo is a closed tank used for storing bulk materials, suitable for grain, cement, fly ash, and other bulk materials. The tank is equipped with a material level system that displays the material location and quantity. A de-arching device removes accumulated material. Furthermore, it's equipped with a dust removal system to meet environmental protection requirements.

3. The horizontal cement silo's relatively low overall height reduces foundation costs. Furthermore, it's equipped with advanced environmentally friendly dust removal equipment, generating minimal dust and smoke during production, making it ideal for factory warehouses.